Route Optinization with AI

AI-powered route optimization and dispatch platform reduces fuel costs and improves on-time delivery.

CLIENT

North American last-mile delivery operator

INDUSTRY

Logistics

SERVICE

AI route optimization | Intelligent dispatch allocation | Real-time ETA management | Customer communication automation | Logistics platform integration

Overview

A North American logistics operator managing a mixed fleet of vans, bikes, and electric vehicles was facing rising operating costs and declining delivery performance. The dispatch process relied heavily on manual planning, with routes created at the start of the day and rarely adjusted. This approach failed to account for live traffic, weather changes, or shifting customer priorities, resulting in missed delivery windows and reduced customer satisfaction. Partnering with Sphere, the operator implemented an AI-based route optimization and dispatch platform that improved delivery speed, cut fuel costs, and increased customer satisfaction — all within two months.

Challenges

The logistics operator’s last-mile delivery network was constrained by outdated planning processes and a lack of automation. Routes were set manually at the start of each day, with no mechanism for dynamic adjustment. Fleet inefficiencies, inaccurate ETAs, and slow responses to changing conditions were undermining performance. The most pressing problems included:

Inefficient Fleet Utilization

Vehicle assignments did not consider differences in capacity, driver experience, or delivery zone complexity. This led to underutilized vehicles in some areas and overburdened drivers in others, increasing operational inefficiencies.

Manual Route Planning

Dispatchers were spending hours creating static daily delivery plans without factoring in real-time conditions. Once assigned, routes remained unchanged throughout the day, even when delays occurred or order priorities shifted.

Poor ETA Accuracy 

Customers often received delivery windows that were inaccurate by several hours. Without proactive adjustments or timely notifications, late deliveries damaged trust and contributed to negative customer feedback.

Lack of Operational Agility

There was no system in place to dynamically reassign deliveries when conditions changed. Weather disruptions, traffic jams, or urgent new orders could not be accommodated without major manual intervention.

Our Solution

Sphere designed and implemented an AI-powered route optimization and dispatch engine that integrated directly with the operator’s existing logistics platform and mobile driver application. The solution combined real-time data analysis with intelligent task allocation to maximize delivery performance.

1. Real-Time Route Optimization

The AI engine ingested live traffic feeds, weather forecasts, order deadlines, and historical delivery performance data. Using advanced routing algorithms, it calculated the most efficient delivery sequences and continuously updated them throughout the day. Drivers received updated routes directly on their devices, minimizing time lost to unexpected delays and maximizing route efficiency.

2. Intelligent Dispatch Allocation

The system factored in vehicle capacity, driver experience, delivery location complexity, and current workload before assigning tasks. This ensured high-value and time-sensitive deliveries were handled by the most capable drivers, while lighter loads were distributed to smaller or more agile vehicles such as bikes or EVs.

3. Customer Communication Enhancements

The platform integrated with the operator’s customer notification system to provide accurate, real-time ETAs. If a delay was detected, the AI triggered automated alerts giving customers the option to reschedule or accept a later window. This transparency helped maintain trust even when disruptions occurred.

4. Seamless System Integration

Integration was achieved via secure APIs, with no interruption to ongoing delivery operations. The system was designed to work alongside existing dispatch workflows, enabling a smooth transition for both dispatchers and drivers. Pilot testing was completed in four weeks, followed by a full rollout in under two months.

Key Achievements

-17% Fuel and Energy Costs

Reduced operating expenses by eliminating unnecessary mileage and optimizing fleet deployment.

+15% On-Time Deliveries

Improved adherence to scheduled delivery windows.

+8% Customer Satisfaction

More accurate ETAs and proactive communication boosted trust and NPS.

ROI in Two Months

Full return on investment achieved within eight weeks of deployment.

Result

The AI-based route optimization and dispatch solution gave the logistics operator the agility to adapt to real-time conditions without increasing operational complexity. By intelligently balancing fleet resources, improving ETA accuracy, and enabling dynamic route adjustments, the operator achieved significant cost savings and measurable gains in customer satisfaction — all within a rapid implementation timeline.

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Luke Suneja

Client Partner

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